Cable and wire harness assembly from simple connections to complex integrated systems.

Cable and wire harness assembly is essential wherever power, signals, and control need to move reliably through an electrical or electromechanical product. Depending on the application, this may range from individual wires and simple assemblies to complex harnesses, high-voltage cables, and complete system cabling.

At Incap, this production scope is aligned with product requirements, integration level, and manufacturing needs, combining manual and automated processing with testing, documentation, and controlled execution.

Cable & Wire Harness Assembly

From individual wires to complex harnesses

Different products require different levels of cable assembly. Some need simple prepared wires or connector terminations, while others require complete harnesses, shielding, armouring, over-moulding, or integration into larger electrical and mechanical systems.

This makes it possible to match cable assembly to a wide range of electrical, environmental, and installation requirements while keeping the result aligned with product function, manufacturability, and system integration requirements.

Capabilities

  • Cable and wire harness assembly

  • Simple wires to complex system cabling

  • Automated cutting, stripping, twisting, and tinning

  • Crimping and manual soldering of connectors

  • Shielding, armouring, and over-moulding

  • Support for high-voltage cable applications

  • Support for product-specific cable configurations

Cable & Wire Harness Assembly

Built for prototypes, variability, and repeatable production

Some projects begin with prototypes or pre-series builds, while others move into ongoing production with high product variability or more stable repeatable volumes. Assembly therefore needs to adapt to changing product maturity, configuration differences, and production scale without losing control over quality or delivery.

Across Incap’s operations, this can include prototype and pre-series work, turn-key manufacturing, and repeatable production planning across lower-volume and larger ongoing manufacturing requirements.

Manual and automated processing in one production flow

Reliable results often depend on combining automated process steps with manual finishing, connector work, or application-specific assembly operations. This can include wire preparation, crimping, soldering, moulding, and the integration of cable systems into larger assemblies or electromechanical products.

By aligning the processing method with the cable type, product structure, and end-use requirements, Incap can support both flexibility and repeatable execution across different assembly scopes.

Production scope

  • Prototype, pre-series, and repeatable production

  • Manual and automated assembly stages

  • High product variability

  • Turn-key manufacturing support

  • Integration into wider electromechanical systems

Cable & Wire Harness Assembly

Testing, documentation, and delivery readiness

Mechanical completion is only part of the process. Depending on the application, this may also require diagnostic testing, high-voltage testing, continuity checks, documentation support, and marking or labelling that improve reliability and simplify downstream integration.

This is particularly important where products operate in industrial, high-reliability, or high-voltage environments and where consistent traceability, verification, and installation readiness matter.

Quality and delivery

  • Full diagnostic and continuity testing

  • High-voltage and insulation testing where required

  • Design and drawing support

  • Labelling, marking, and documentation

  • Production aligned with controlled quality requirements

Sectors we serve